6L 1+N+1 HDI PCB Manufacturer | High Density Interconnect PCBs

What is a 6L 1+N+1 HDI PCB?

A 6L 1+N+1 HDI PCB stands for a six-layer High Density Interconnect (HDI) プリント基板, featuring one core layer flanked by N signal layers and another core layer. This configuration allows for high density interconnections, making it suitable for advanced electronic applications. The “1+N+1” designation refers to the arrangement of the core layers and signal layers.

設計要件

The design of a 6L 1+N+1 HDI PCB requires careful consideration of several factors:

• レイヤースタッキング: Proper alignment of the core and signal layers to ensure optimal electrical performance.
• トレースとスペース: Minimal trace width and space of 3mil/3mil to accommodate fine features.
• Hole Sizes: Mechanical holes as small as 0.2mm and laser holes down to 0.1mm for precise component placement.
• 銅の厚さ: Varied copper thickness with inner layers at 1OZ and outer layers at 0.5OZ to balance conductivity and flexibility.

それはどのように機能しますか?

The functionality of a 6L 1+N+1 HDI PCB relies on its multilayer structure and the use of high-density interconnects. Each layer serves a specific purpose:

• Core Layers: Provide structural integrity and act as the foundation for signal layers.
• Signal Layers: Carry electrical signals between components.
• 浸漬金表面処理: Ensures excellent solderability and long-term reliability by preventing oxidation.

アプリケーションと分類

これら プリント基板 are primarily used in intelligent digital products where compact size and high performance are crucial. They can be classified based on their complexity and the number of layers, with the 6L 1+N+1 configuration being highly versatile for various applications.

材料とパフォーマンス

Constructed from FR-4 (ITEQ), these PCBs offer excellent thermal stability and mechanical strength. 緑/白の配色は、目視検査とトラブルシューティングに役立ちます. The finished thickness of 1.0mm provides a robust yet flexible board suitable for intricate designs.

構造と機能

The unique structure of a 6L 1+N+1 HDI PCB includes:

• Six Layers: One core layer, n信号層, and another core layer.
• High Density Interconnects: Allow for complex routing and minimal space usage.
• 浸漬金表面: Enhances conductivity and protects against corrosion.

製造工程

The manufacturing process involves several sophisticated steps:

1. 材料の準備: Selecting high-quality FR-4 substrate and copper foils.
2. レイヤースタッキング: Arranging the layers in a precise order to achieve the desired “1+N+1” configuration.
3. ボンディング: 熱と圧力を使用して層を結合します.
4. エッチング: 余分な銅を除去するためにエッチャントを適用します, 目的の導電性経路のみを残します.
5. メッキ: Adding a thin layer of metal to improve conductivity and solderability.
6. 表面処理: Applying immersion gold to protect against oxidation and enhance solderability.
7. 品質管理: 各ボードが厳しい品質基準を満たすように徹底的な検査とテストを実施する.

ユースケースとシナリオ

6L 1+N+1 HDI PCBs are ideal for use in intelligent digital products where miniaturization and high performance are critical. 一般的なアプリケーションには含まれます:

• スマートフォン: 機能やパフォーマンスを損なうことなく、よりスリムなデザインを有効にします.
• タブレット: 高速データ転送と処理のための信頼できる接続を提供します.
• ウェアラブルデバイス: 堅牢なパフォーマンスと耐久性を維持しながら、コンパクトなデザインをサポートします.