12L 2+N+2 HDI PCB Manufacturer | High-Density 12-Layer PCB

What is a 12L 2+N+2 HDI PCB?

A 12L 2+N+2 HDI PCB refers to a twelve-layer Interconnexion à haute densité (IDH) circuit imprimé, featuring two core layers flanked by N signal layers and another two core layers. This configuration allows for high density interconnections, making it suitable for advanced electronic applications. The “2+N+2” designation indicates the arrangement of the core and signal layers.

Considérations de conception

Designing a 12L 2+N+2 HDI PCB involves several critical factors:

• Empilement de calques: Proper alignment of the core and signal layers to ensure optimal electrical performance.
• Trace and Space: Minimal trace width and space of 3mil/3mil to accommodate fine features.
• Hole Sizes: Mechanical holes as small as 0.2mm and laser holes down to 0.1mm for precise component placement.
• Épaisseur du cuivre: Varied copper thickness with inner layers at 1OZ and outer layers at 0.5OZ to balance conductivity and flexibility.

Comment ça marche?

The functionality of a 12L 2+N+2 PCB HDI relies on its multilayer structure and the use of high-density interconnects. Each layer serves a specific purpose:

• Core Layers: Provide structural integrity and act as the foundation for signal layers.
• Signal Layers: Carry electrical signals between components.
• Traitement de surface: Immersion gold plus OSP ensures excellent solderability and long-term reliability by preventing oxidation.

Applications and Classifications

Ces PCB are primarily used in intelligent digital products where compact size and high performance are crucial. They can be classified based on their complexity and the number of layers, with the 12L 2+N+2 configuration being highly versatile for various applications.

Materials and Performance

Constructed from FR-4 ITEQ, these PCBs offer excellent thermal stability and mechanical strength. The blue/white color scheme aids in visual inspection and troubleshooting. The finished thickness of 1.6mm provides a robust yet flexible board suitable for intricate designs.

Structure et caractéristiques

The unique structure of a 12L 2+N+2 HDI PCB includes:

• Twelve Layers: Two core layers, N Couches de signal, and another two core layers.
• High Density Interconnects: Allow for complex routing and minimal space usage.
• Traitement de surface: Immersion gold plus OSP enhances conductivity and protects against corrosion.

Processus de production

The manufacturing process involves several sophisticated steps:

1. Préparation des matériaux: Selecting high-quality FR-4 substrate and copper foils.
2. Empilement de calques: Arranging the layers in a precise order to achieve the desired “2+N+2” configuration.
3. Bonding: Using heat and pressure to bond the layers together.
4. Gravure: Applying etchant to remove excess copper, leaving only the desired conductive paths.
5. Placage: Adding a thin layer of metal to improve conductivity and solderability.
6. Traitement de surface: Applying immersion gold plus OSP to protect against oxidation and enhance solderability.
7. Contrôle de qualité: Conducting thorough inspections and tests to ensure each board meets stringent quality standards.

Des cas d'utilisation et des scénarios

12L 2+N+2 HDI PCBs are ideal for use in intelligent digital products where miniaturization and high performance are critical. Les applications courantes incluent:

• Smartphones: Enabling slimmer designs without compromising on functionality or performance.
• Comprimés: Providing reliable connectivity for high-speed data transfer and processing.
• Wearable Devices: Supporting compact designs while maintaining robust performance and durability.
• Portable Media Players: Ensuring high-quality audio and video processing capabilities in a small form factor.

En conclusion, the 12L 2+N+2 HDI PCB represents a pinnacle of innovation in PCB technology, offering unmatched density, performance, and reliability for the most demanding consumer electronic applications.