標準的な PCB 設計

標準的な PCB 設計: The Industrial Practice of High-Cost Performance and Reliable Interconnection Solutions

In the fields of consumer electronics, 産業用制御, and Internet of Things (IoT) devices, standard PCB design undertakes the fundamental interconnection needs of over 80% of electronic systems. We focus on the industrial design optimization of conventional 1 – 12 layer PCB boards. Through scientific structural planning, precise process adaptation, and intelligent manufacturing process control, we provide global customers with cost – effective and reliable mass production solutions. We have cumulatively delivered more than 50 million square feet of standard circuit boards.

Core Technical Features

Universal PCB Design Optimization

• Supports conventional PCB materials such as FR – 4, CEM – 1, and aluminum base, with line width/line spacing accuracy reaching ±0.05mm and a minimum hole diameter of 0.3mm, meeting IPC – あ – 600 クラス 2 標準.
• An intelligent panel nesting algorithm is developed, increasing material utilization to 93% and reducing the overall cost by 15% – 20%.

Mixed Signal Compatible Design

• Adopts power integrity (PI) plane segmentation technology to enable digital/analog circuit co – board design (crosstalk suppression > 25dB).
• Implements dynamic impedance control scheme (tolerance ±10%) suitable for medium – speed signal protocols such as USB 3.0 and CAN bus.

Manufacturability Deep Synergy

• Integrates DFM Checker expert system to automatically identify more than 20 process risk points such as pad pitch/hole diameter ratio.
• Provides Gerber – に – G – code automatic conversion to ensure seamless integration of PCB board design and production data.

Industrial Manufacturing Advantages

Efficient Mass Production Capacity

• Fully automated production line supports a monthly capacity of 300,000㎡, with the fastest delivery time of 24 hours for double – sided PCB board prototyping.

Precision Process Control

• Etching compensation technology with line width tolerance of ±8μm.
• Copper plating thickness of 18 – 25μm (in compliance with IPC – 6012E standard).
• Green oil bridge control ≥0.1mm (to prevent wave soldering short circuit).

Detection System

• 100% implementation of AOI optical detection (minimum defect recognition area of 0.02mm²).
• Sampling for thermal stress testing (solder heat resistance at 288℃/10s).

Industry Application Solutions

スマートホーム

• Designs 6 – layer hybrid PCB boards integrated with WiFi/Bluetooth modules, with a mass production yield rate of over 99.2%.

Industrial Controller

• Develops 4 – layer heavy copper boards (3オンス) passing 1000 – hour salt spray test (IEC 60068 – 2 – 52).

カーエレクトロニクス

• Provides 12 – layer through – hole boards with temperature resistance range of – 40℃~125℃, certified by AEC – Q100.

Value Promise of Standardized Service

料金 – Optimal Strategy

• Material library covers more than 30 brands including Shengyi and Taiguang, providing tiered pricing schemes.

Rapid Response System

• Feedback on design consultation within 4 時間.
• Completion of project confirmation for 8 – layer boards within 48 時間.

品質保証

• Implements IPC Class 2/3 standard graded control.
• Provides third – party CNAS inspection reports.

Take action now: Consult our professional PCB design engineer team immediately to get the most cost – effective quote.

Let basic design achieve extraordinary quality – we safeguard the reliable gene of every circuit board with industrial precision.