6L 1+N+1 HDI PCB Manufacturer | High Density Interconnect PCBs

What is a 6L 1+N+1 HDI PCB?

A 6L 1+N+1 HDI PCB stands for a six-layer High Density Interconnect (HDI) printed circuit board, featuring one core layer flanked by N signal layers and another core layer. This configuration allows for high density interconnections, making it suitable for advanced electronic applications. The “1+N+1” designation refers to the arrangement of the core layers and signal layers.

Cerințe de proiectare

The design of a 6L 1+N+1 HDI PCB requires careful consideration of several factors:

• Stivuirea stratului: Proper alignment of the core and signal layers to ensure optimal electrical performance.
• Trace and Space: Minimal trace width and space of 3mil/3mil to accommodate fine features.
• Hole Sizes: Mechanical holes as small as 0.2mm and laser holes down to 0.1mm for precise component placement.
• Grosime de cupru: Varied copper thickness with inner layers at 1OZ and outer layers at 0.5OZ to balance conductivity and flexibility.

Cum funcționează?

The functionality of a 6L 1+N+1 PCB HDI relies on its multilayer structure and the use of high-density interconnects. Each layer serves a specific purpose:

• Core Layers: Provide structural integrity and act as the foundation for signal layers.
• Signal Layers: Carry electrical signals between components.
• Tratarea suprafeței din aur de imersiune: Ensures excellent solderability and long-term reliability by preventing oxidation.

Applications and Classifications

These PCB -uri are primarily used in intelligent digital products where compact size and high performance are crucial. They can be classified based on their complexity and the number of layers, with the 6L 1+N+1 configuration being highly versatile for various applications.

Materials and Performance

Constructed from FR-4 (ITEQ), these PCBs offer excellent thermal stability and mechanical strength. The green/white color scheme aids in visual inspection and troubleshooting. The finished thickness of 1.0mm provides a robust yet flexible board suitable for intricate designs.

Structură și caracteristici

The unique structure of a 6L 1+N+1 HDI PCB includes:

• Șase straturi: One core layer, N signal layers, and another core layer.
• High Density Interconnects: Allow for complex routing and minimal space usage.
• Immersion Gold Surface: Enhances conductivity and protects against corrosion.

Proces de producție

The manufacturing process involves several sophisticated steps:

1. Pregătirea materialelor: Selecting high-quality FR-4 substrate and copper foils.
2. Stivuirea stratului: Arranging the layers in a precise order to achieve the desired “1+N+1” configuration.
3. Bonding: Using heat and pressure to bond the layers together.
4. Gravură: Applying etchant to remove excess copper, leaving only the desired conductive paths.
5. Placare: Adding a thin layer of metal to improve conductivity and solderability.
6. Tratament de suprafață: Applying immersion gold to protect against oxidation and enhance solderability.
7. Controlul calității: Conducting thorough inspections and tests to ensure each board meets stringent quality standards.

Use Cases and Scenarios

6L 1+N+1 HDI PCBs are ideal for use in intelligent digital products where miniaturization and high performance are critical. Common applications include:

• Smartphones: Enabling slimmer designs without compromising on functionality or performance.
• Tablets: Providing reliable connectivity for high-speed data transfer and processing.
• Wearable Devices: Supporting compact designs while maintaining robust performance and durability.