تصميم ثنائي الفينيل متعدد الكلور, تصنيع, ثنائي الفينيل متعدد الكلور, بيكفد, واختيار المكون مع خدمة واحدة

تحميل | عن | اتصال | خريطة الموقع

Double‑Sided Gold Finger PCB | FR4 2‑Layer ENIG + Electroplated Gold Fingers - UGPCB

لوحة PCB القياسية/

ثنائي الفينيل متعدد الكلور ذو الإصبع الذهبي - حل موصل الحافة عالي الموثوقية

اسم: لوحة دوائر ذات إصبع ذهبي على الوجهين

طبق: FR4

طبقات: 2ل

مادة: S1141

سمك اللوحة: 1.6مم

Copper thickness of inner and outer layers: 1أوقية

الحد الأدنى للفتحة: 0.3مم

المعالجة السطحية: الغمر الذهب

عرض الخط: 0.15مم

Line distance: 0.15مم

Others: electroplating gold fingers

  • تفاصيل المنتج

1. نظرة عامة على المنتج

A double‑sided gold finger لوحة الدوائر المطبوعة (ثنائي الفينيل متعدد الكلور) features gold‑plated contacts – commonly called “gold fingers” – arranged along the board edge. These contacts create a pluggable electrical path when inserted into a mating connector, such as a card slot or socket. All signals and power flow through these finger‑shaped terminals.

UGPCB’s double‑sided gold finger PCB uses an FR4 substrate with a 2‑layer design. The board thickness is 1.6 مم, and both inner and outer layers have 1 oz copper. The minimum drilled via diameter is 0.3 مم, and the trace width and spacing are both 0.15 مم. The surface finish is immersion gold (يوافق) over the entire board, with additional electroplated hard gold selectively applied to the gold finger areas. This product offers the routing flexibility of a double‑sided board together with the proven reliability of gold finger connections. It serves a wide range of electronic systems that require board‑to‑board plug‑in interfaces.

Double‑Sided Gold Finger PCB

2. Product Classification and Positioning

According to IPC‑6012 (the rigid printed board qualification and performance specification), this product falls into the following categories:

Classification DimensionCategory
By StructureDouble‑sided PCB – conductive traces on both sides
By Interconnection MethodWith plated‑through holes (PTH)
By IPC‑6012 Performance Classفصل 2 (dedicated service electronic products) – suitable for most gold finger applications
By Substrate MaterialFR4 rigid laminate (S1141 grade)
By Surface Finishيوافق (electroless nickel / immersion gold) + selective electroplated hard gold on gold fingers
By FunctionGold finger PCB / edge connector PCB

This product is positioned as amedium‑to‑high‑reliability plug‑in connection solution. It combines the design freedom of double‑sided routing with the signal integrity of gold finger edge connectors.

3. Key Technical Parameters

3.1 الركيزة: FR4 + S1141 Laminate

FR4 is the most common rigid substrate in the PCB industry. It consists of glass‑fiber‑reinforced epoxy resin, which provides excellent mechanical strength, العزل الكهربائي, and thermal resistance. This product uses S1141 FR4 laminate from Shengyi Technology, which complies with IPC‑4101/21.

Key performance indicators for S1141 (tested on 1.6 mm specimens) are listed below.

المعلمةالقيمة النموذجيةطريقة الاختبار
درجة حرارة انتقال الزجاج (تيراغرام)140°C (DSC)IPC‑TM‑650 2.4.25
درجة حرارة التحلل الحراري (TD)310°C (5 % weight loss)IPC‑TM‑650 2.4.24.6
Z‑axis CTE (before Tg)65 جزء في المليون/درجة مئويةIPC‑TM‑650 2.4.24
Z‑axis CTE (after Tg)300 جزء في المليون/درجة مئويةIPC‑TM‑650 2.4.24
ثابت العزل الكهربائي (DK, 1 ميغاهيرتز)4.6IPC‑TM‑650 2.5.5.9
عامل التبديد (ص, 1 ميغاهيرتز)0.015IPC‑TM‑650 2.5.5.9
Flammability Ratingأول 94 V‑0أول 94
امتصاص الماء0.15 %IPC‑TM‑650 2.6.2.1

Data Source: Shengyi S1141 Technical Data Sheet, compliant with IPC‑4101/21.

أول 94 V‑0 is the highest flame‑retardant rating in the UL 94 vertical burn test. It requires that after two 10‑second flame applications, the total flaming combustion time for each specimen does not exceed 10 ثواني, and no flaming drips ignite the cotton indicator. This ensures the PCB remains safe under abnormal heating or short‑circuit conditions.

أول 94 V-0 Testing Requirements for Flame-Retardant PCB Materials

3.2 سمك المجلس: 1.6 مم

ال 1.6 mm thickness is the industry standard for rigid PCBs. It also serves as the baseline thickness for S1141 material property data. This thickness achieves an optimal balance between mechanical strength, insertion stability, and manufacturing cost. It is widely compatible with standard connector slots.

3.3 سمك النحاس: 1 أوقية (Approximately 35 ميكرومتر)

Both inner and outer layer copper foils are1 أوقية (ounce) , which is approximately 35 μm thick. According to IPC‑6012, the minimum finished copper thickness for Class 1 and Class 2 boards is 48 ميكرومتر. Starting with 1 oz foil ensures that the final thickness after processing meets these requirements. This copper weight supports adequate current‑carrying capacity (approximately 4‑6 A, depending on trace width) while preserving fine‑line etching precision. The trace width and spacing of 0.15 مم (عن 6 ميل) are reliably producible with 1 oz copper.

3.4 Minimum Via Diameter: 0.3 مم

The minimum mechanical drilled hole diameter is 0.3 مم, which is well within standard through‑hole technology capability. This supports plated‑through‑hole (PTH) processing to ensure reliable electrical interconnection between layers. Per IPC‑6012, all PTHs must pass thermal stress testing (288 °C solder dip) to verify structural integrity.

3.5 Trace Width and Spacing: 0.15 مم / 0.15 مم

A trace width of 0.15 مم (approximately 6 ميل) and a spacing of 0.15 mm represent a fine‑line capability within conventional PCB manufacturing. في 1 oz copper thickness, أ 0.15 mm trace can carry approximately 0.5‑0.8 A of current based on IPC‑2221 calculations. This meets the needs of most signal transmission and low‑power supply applications. This combination of width and spacing ensures reliability while keeping manufacturing costs under control.

4. الانتهاء من السطح: Immersion Gold plus Electroplated Gold Fingers

This product uses acombined surface finish processimmersion gold (يوافق) across the entire board, معelectroplated hard gold selectively applied to the gold finger areas. This is the standard and optimal process for gold finger PCBs.

4.1 الغمر الذهب (يوافق) عملية

Electroless Nickel / الغمر الذهب (يوافق) is a finish where nickel is first chemically deposited onto the copper surface, followed by a thin gold layer deposited through a displacement reaction.

PerIPC‑4552 Revision A (issued 2017) :

  • Nickel thickness: 3 μm to 6 ميكرومتر (120 μin to 240 μin)
  • سمك الذهب: 0.04 μm to 0.10 ميكرومتر (1.6 μin to 4.0 μin)
  • Recommended gold thickness: 0.04 μm to 0.07 ميكرومتر (1.6 μin to 2.8 μin)

Data Source: IPC‑4552 – Performance Specification for Electroless Nickel / الغمر الذهب (يوافق) Plating for Printed Boards.

Advantages of ENIG:

  • Flat surface suitable for fine‑pitch traces and BGA packages
  • Excellent solderability supporting lead‑free soldering (على سبيل المثال, SAC305)
  • Strong oxidation resistance with long shelf life
  • Thin gold layer keeps costs manageable

4.2 Electroplated Gold Fingers – The Key Feature

The gold finger areas receiveadditional electroplated hard gold. Unlike the soft gold used in ENIGelectroplated hard gold contains hardeners such as cobalt or nickel (gold‑cobalt or gold‑nickel alloy). Its hardness can exceed HV 200, providing far greater wear resistance than soft gold.

Why must gold fingers use electroplated hard gold?

ENIG gold is extremely thin (only 0.04‑0.10 μm) and soft (hardness below HV 90). It wears away after just 3‑5 insertion cycles. Electroplated hard gold, with a thickness typically above 0.76 ميكرومتر, can withstand hundreds or even thousands of insertion cycles.

PerIPC‑4556 (Hard Gold Performance Specification) :

Application ClassMinimum Gold ThicknessTypical Applications
فصل 2 (Durable) 0.76 ميكرومتر (30 μin)Most gold finger applications
فصل 3 (موثوقية عالية) 1.27 ميكرومتر (50 μin)High‑cycle insertion, صناعي / military
Nickel Underlayer3‑5 μmRequired for all hard gold deposits

Data Source: IPC‑4556 – Performance Specification for Electroplated Hard Gold for Connectors and Gold Fingers.

The electroplated gold finger process used in this product complies with IPC‑4556 Class 2 through Class 3 المعايير, ensuring insertion life and contact reliability.

5. Design Considerations

5.1 Gold Finger Chamfering

The insertion end of the gold fingers must bechamfered to enable smooth entry into the connector slot.

  • Chamfer angle: Typically 30° or 45°
  • Chamfer depth: ل 1.6 mm board thickness, the chamfer depth is typically 0.8‑1.0 mm, leaving a 0.6‑0.8 mm blunt edge at the tip
  • Remaining tip thickness: Approximately one‑third to one‑half of the original board thickness
  • Critical requirement: No solder mask may cover the chamfered area, and the gold layer must fully cover the chamfered bevel

5.2 Gold Finger Area Design Rules

  • Gold fingers should be placed at the board edge in an orderly array
  • Minimum spacing between adjacent gold fingers should be ≥ 7 ميل (approximately 0.178 مم)
  • The gold finger area must be clearly marked in the Gerber files with explicit plating instructions

5.3 Impedance Control Considerations

FR4 material has a dielectric constant Dk = 4.6 في 1 ميغاهيرتز. ل 50 Ω single‑ended or 100 Ω differential impedance control, designers can adjust trace width and dielectric thickness. ال 0.15 mm trace width and spacing in this product meet most signal integrity requirements for standard designs.

6. مبدأ العمل

A double‑sided gold finger PCB operates through two core mechanismselectrical contact ونقل الإشارة.

  1. Electrical connection: The gold finger contacts at the board edge physically mate with the metal spring contacts inside the connector slot, establishing a low‑resistance electrical path.
  2. Signal transmission: The PCB traces route signals from various عناصر (رقائق, المقاومات, المكثفات, إلخ.) to the gold finger contacts, which then transmit through the connector to the motherboard or backplane. The double‑sided design allows routing on both the top and bottom layers, significantly increasing routing density and design flexibility.
  3. Pluggability: The electroplated hard gold layer on the gold fingers provides sufficient wear resistance to support multiple insertion cycles without degrading contact resistance or signal integrity.

7. Applications and Use Cases

Double‑sided gold finger PCBs are widely used in electronic devices that requirepluggable connections. Common applications include:

Application AreaSpecific Products
الحوسبة & ServersMemory modules (DDR, DDR2, DDR3, DDR4, DDR5), بطاقات الرسومات, network interface cards, expansion cards
الالكترونيات الاستهلاكيةUSB drives, memory cards, card readers, الهواتف الذكية, smartwatches
Communications EquipmentRouters, switches, communication modules
السيطرة الصناعيةIndustrial control boards, data acquisition cards, test fixtures
إلكترونيات السياراتIn‑vehicle control units, infotainment systems
الأجهزة الطبيةMedical electronic modules (with IPC‑6012EM medical supplement)
الفضاءAvionics modules (with IPC‑6012FS aerospace supplement)

FR4 double‑sided gold finger PCBs are particularly suitable formedium‑complexity, cost‑sensitive applications that demand plug‑in connectivity.

8. Manufacturing Process Flow

UGPCB follows a standard production sequence for double‑sided gold finger PCBs:

  1. قطع – Cut FR4 copper‑clad laminate to working panel dimensions.
  2. حفر – Drill 0.3 mm through‑holes and mounting holes.
  3. PTH / Panel Plating – Apply electroless copper deposition in holes, then panel plate.
  4. Pattern Transfer – Expose and develop the circuit pattern.
  5. Pattern Plating – Electrolytically plate circuits and holes to 1 oz copper.
  6. النقش – Remove unprotected copper foil to form the final circuit traces.
  7. قناع اللحام – Apply green or other coloured solder mask ink.
  8. Surface Finish – ENIG – Apply electroless nickel and immersion gold over the entire board.
  9. Gold Finger Plating – Selectively electroplate hard gold on the gold finger areas.
  10. Gold Finger Chamfering – Chamfer the insertion end.
  11. Electrical Test – Perform flying‑probe or fixture testing.
  12. التفتيش البصري – Inspect per IPC‑A‑600.
  13. Packing & Shipping – Vacuum‑pack for moisture protection.

9. Performance and Quality Standards

This product is designed and manufactured in strict compliance with the following international standards:

معيارTitleScope
IPC‑6012Qualification and Performance Specification for Rigid Printed BoardsOverall performance and reliability
IPC‑A‑600Acceptability of Printed BoardsVisual appearance and acceptance criteria
IPC‑4552ENIG Performance SpecificationImmersion gold process control
IPC‑4556Electroplated Hard Gold Performance SpecificationGold finger hard gold process
IPC‑4101/21Specification for Rigid and Multilayer Printed Board Substrate MaterialsFR4 material specifications
أول 94 V‑0Standard for Safety – Flammability of Plastic MaterialsFlame‑retardant certification

10. لماذا تختار UGPCB?

  • Professional gold finger manufacturing experience – UGPCB has mature capabilities in electroplating and chamfering.
  • End‑to‑end quality control – Every step from cutting to final inspection is managed per IPC standards.
  • Traceable materials – Uses brand‑name FR4 laminates such as Shengyi S1141 with clear source traceability.
  • Fast delivery – A dedicated double‑sided PCB production line supports rapid prototyping and volume production.
  • Technical support – Provides DFM (تصميم للتصنيع) reviews and impedance control recommendations.

11. Inquire Now

UGPCB is committed to delivering high‑value double‑sided gold finger PCB solutions to customers worldwide. سواء كنت بحاجةsample prototyping, small‑batch trial production, or high‑volume manufacturing, we have the expertise to serve you.

Contact us for a quote:

Data Source Declaration

The technical data and standard references in this document are sourced from: IPC‑6012 Qualification and Performance Specification for Rigid Printed Boards; IPC‑4552 Performance Specification for Electroless Nickel / الغمر الذهب (يوافق) Plating for Printed Boards; IPC‑4556 Performance Specification for Electroplated Hard Gold for Connectors and Gold Fingers; IPC‑A‑600 Acceptability of Printed Boards; أول 94 Standard for Safety – Flammability of Plastic Materials; and the Shengyi S1141 Technical Data Sheet (compliant with IPC‑4101/21).

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