تصميم ثنائي الفينيل متعدد الكلور, تصنيع ثنائي الفينيل متعدد الكلور, ثنائي الفينيل متعدد الكلور, بيكفد, واختيار المكون مع خدمة واحدة

تحميل | عن | اتصال | خريطة الموقع

4350 مليار ريال عماني + IT180 Hybrid High Frequency PCB | 6-Layer 1.5mm HDI Board - UGPCB

ثنائي الفينيل متعدد الكلور عالي التردد/

UGPCB RO4350B + IT180 Mix Laminate High Frequency PCB Board

نموذج : 4350 مليار ريال عماني + IT180 Mix Laminate High Fequency PCB Board

مادة : Rogers RO4350B+IT180 Mixing Press

طبقة : 6ل

DK : 3.48

سمك الانتهاء : 1.5مم

سمك النحاس : 1أوقية

Impedence Control : 50ohm

سمك العزل الكهربائي : 0.508مم

الموصلية الحرارية : 0.69ث/م

ثقب عمياء : 1L~2L HDI

المعالجة السطحية:الغمر الذهب

  • تفاصيل المنتج

Product Overview

ال 4350 مليار ريال عماني + IT180 Mix Laminate High Frequency PCB Board represents an advanced engineered solution from UGPCB. This product combines Rogers RO4350B high-frequency material with IT180 epoxy laminate in a single 6-layer structure. It delivers excellent signal integrity for RF and microwave applications while optimizing manufacturing costs .

This hybrid construction uses Rogers RO4350B for critical high-frequency signal layers. IT180 provides mechanical support and handles digital/power distribution. The result is a high-performance board that meets the demanding requirements of modern communication systems.

4350 مليار ريال عماني + IT180 Mix Laminate High Frequency PCB Board

Product Specifications

المعلمة Value
نموذج 4350 مليار ريال عماني + IT180 Mix Laminate High Frequency PCB Board
مادة روجرز RO4350B + IT180 Mixing Press
عدد الطبقة 6 طبقات
ثابت العزل الكهربائي (DK) 3.48
سمك الانتهاء 1.5 مم
سمك النحاس 1 أوقية (35 ميكرومتر)
السيطرة على المعاوقة 50 ohm
سمك العزل الكهربائي 0.508 مم
الموصلية الحرارية 0.69 W/m.k
Blind Hole Structure 1L~2L HDI
المعالجة السطحية الغمر الذهب

*طاولة: Complete technical specifications for UGPCB RO4350B+IT180 hybrid high frequency PCB*

What Is a Hybrid Laminate High Frequency PCB?

أ hybrid laminate high frequency PCB uses two or more different material types within a single board structure. This approach allows designers to place the right material in the right location based on electrical and mechanical requirements .

UGPCB’s 6-layer board features:

  • روجرز RO4350B on outer layers for high-frequency signal transmission

  • IT180 on inner layers for structural integrity and cost management

  • Precise impedance control في 50 ohm throughout all signal paths

This material combination leverages the strengths of each substrate while minimizing their individual limitations.

Material Properties and Performance

Rogers RO4350B Characteristics

4350 مليار ريال عماني is a glass-reinforced hydrocarbon/ceramic laminate. It offers:

  • Stable dielectric constant (DK 3.48) across frequency and temperature

  • Low signal loss for RF and microwave applications

  • Consistent impedance control for 50 ohm designs

  • Excellent processability similar to standard FR-4 materials

  • Reliable performance up to 10 GHz and beyond

IT180 Laminate Characteristics

IT180 is a high-performance epoxy material with:

  • High glass transition temperature (Tg 180°C)

  • Excellent thermal stability for lead-free assembly

  • Good mechanical strength and rigidity

  • Compatible CTE with RO4350B for reliable hybrid construction

  • Cost-effective solution for non-critical layers

الإدارة الحرارية

The board achieves 0.69 W/m.k thermal conductivity. This ensures effective heat dissipation from power amplifiers and RF components. Proper thermal management extends product lifetime and maintains stable electrical performance under load .

Design Principles

Layer Stack-Up Strategy

The 6-layer construction follows these principles:

  • طبقة 1-2: RO4350B material for high-frequency signal routing

  • طبقة 3-4: IT180 for power distribution and ground planes

  • طبقة 5-6: IT180 for additional signal routing and mechanical stability

This arrangement places RF signals close to the surface with controlled dielectric thickness of 0.508 مم. It provides optimal conditions for 50 ohm transmission line design .

HDI Blind Via Design

The board features 1L~2L مؤشر التنمية البشرية blind holes. These laser-drilled microvias:

  • Connect layer 1 directly to layer 2 without drilling through the entire board

  • Reduce signal path length for better high-frequency performance

  • Enable higher component density on the surface

  • Maintain signal integrity by minimizing via stubs

السيطرة على المعاوقة

Precise 50 ohm التحكم في المعاوقة is maintained throughout all signal layers. This is achieved through:

  • Accurate dielectric constant (DK 3.48) of RO4350B material

  • Controlled trace width and spacing based on 0.508 mm dielectric thickness

  • Consistent copper thickness of 1 أوقية (35 ميكرومتر)

  • Careful design of transitions and via structures

مبدأ العمل: How Materials Work Together

Signal Transmission in Hybrid Structures

High-frequency signals travel primarily on the outer layers where RO4350B is present. This material’s stable DK value of 3.48 ensures:

  • Consistent signal velocity across the board

  • Minimal phase distortion in RF paths

  • Reliable impedance matching for 50 ohm systems

  • Reduced insertion loss compared to standard materials

Thermal and Mechanical Roles

The IT180 layers serve critical support functions:

  • They provide mechanical rigidity to prevent board warpage

  • They conduct heat away from active components

  • They maintain dimensional stability during assembly

  • They offer cost savings without compromising RF performance

Layer-to-Layer Communication

Signals move between layers through:

  • Blind vias for high-frequency paths (L1-L2)

  • Buried vias for inner layer connections

  • Through-hole vias for power and ground distribution

This multi-level interconnect strategy preserves signal quality while enabling complex routing .

عملية التصنيع

Step 1: إعداد المواد

RO4350B and IT180 laminates are cut to panel size. Copper foil and prepreg materials are prepared according to the stack-up design. All materials are baked to remove moisture before processing .

Step 2: Inner Layer Imaging

Inner layers are imaged with circuit patterns. Etching removes unwanted copper. الفحص البصري الآلي (الهيئة العربية للتصنيع) verifies pattern accuracy .

Step 3: Layer Lamination

RO4350B and IT180 layers are stacked in the correct sequence. Vacuum lamination applies heat and pressure. The hybrid materials bond together to form a single 6-layer structure. Precise temperature control prevents material separation .

Step 4: حفر

Laser drilling creates 1L~2L blind vias with high precision. Mechanical drilling forms through-holes for other connections. Desmear processes clean all drilled holes .

Step 5: تصفيح

Electroless copper deposits a thin conductive layer. Electrolytic copper plating builds up to 1 أوقية (35 ميكرومتر) thickness. This ensures reliable electrical connections through all vias .

Step 6: Outer Layer Imaging

Outer layers are imaged and etched. Final circuit patterns include fine-pitch features for modern components. AOI verifies outer layer quality .

Step 7: تطبيق قناع اللحام

Solder mask is applied to protect copper surfaces. It is imaged to expose pads for soldering. Thermal curing hardens the mask .

Step 8: الانتهاء من السطح – الغمر الذهب

غمر الذهب is applied to exposed copper areas. This finish provides:

  • Excellent solderability for assembly

  • Flat surface for BGA and fine-pitch components

  • Corrosion resistance for long-term reliability

  • Good performance for high-frequency skin effect

Step 9: Electrical Testing

100% electrical testing verifies:

  • Continuity of all nets

  • Isolation between nets

  • Impedance control at 50 ohm

  • No shorts or opens

Step 10: Final Inspection and Packaging

Finished boards are visually inspected. They are vacuum-sealed with moisture barrier bags. Desiccant and humidity indicators are included for safe shipping .

![UGPCB technician inspecting hybrid PCB with immersion gold finish under magnification]
(Alt tag: Quality inspection of UGPCB RO4350B IT180 hybrid PCB with immersion gold surface finish)

Applications and Use Cases

Wireless Communication Equipment

This PCB is ideal for:

  • 5G base stations requiring stable RF performance

  • Radio frequency modules مع 50 ohm interface requirements

  • Wireless infrastructure operating at microwave frequencies

  • Antenna systems needing consistent dielectric properties

Radar Systems

The board supports:

  • Automotive radar for ADAS applications

  • Millimeter-wave radar أجهزة الاستشعار

  • Surveillance radar signal processing

  • Marine radar electronics requiring high reliability

High-Speed Data Transmission

Applications include:

  • Data center switches with high-speed SerDes interfaces

  • Network routers requiring signal integrity

  • Optical transceivers for telecommunications

  • High-performance computing interconnects

High-Frequency Hybrid Laminate: RO4350B with IT180, used in data center switches and related circuit board applications.

الطيران والدفاع

The material combination suits:

  • Satellite communication subsystems

  • Avionics requiring thermal stability

  • Military radio equipment

  • أنظمة الملاحة in extreme environments

Test and Measurement

Typical uses:

  • RF test equipment interfaces

  • Spectrum analyzers front-end circuits

  • Signal generators output stages

  • Impedance analyzers test fixtures

Why Choose UGPCB’s Hybrid Solution?

تحسين التكلفة

Using RO4350B only where needed reduces material costs by 30-40% compared to full-RO4350B construction. IT180 provides mechanical strength at lower cost .

Performance Balance

The board delivers RF-grade performance on critical layers. It maintains standard material economy for non-critical sections. This balance suits modern mixed-signal designs .

Manufacturing Reliability

UGPCB’s hybrid lamination expertise ensures:

  • No delamination between dissimilar materials

  • Consistent impedance across all boards

  • Reliable HDI blind via connections

  • Flat, warp-free finished boards

ضمان الجودة

  • 100% electrical testing before shipment

  • Strict impedance control verification

  • Immersion gold for long-term reliability

  • Experienced engineering support

تصنيف

This product belongs to the following PCB categories:

Classification Type Category
By Material Organic resin-based high-frequency hybrid composite (Ceramic-filled hydrocarbon + High-Tg epoxy)
By Layer Count 6-layer multilayer PCB
By Technology مؤشر التنمية البشرية (ربط الكثافة العالية) مع 1-2 layer blind vias
By Application RF/microwave communication PCB
By Surface Finish الغمر الذهب (يوافق)

*طاولة: Scientific classification of UGPCB RO4350B+IT180 hybrid high frequency PCB*

Technical Data Summary

المعلمة Value حالة
ثابت العزل الكهربائي (DK) 3.48 في 10 GHz
عامل التبديد (DF) 0.0037 في 10 GHz, 4350 مليار ريال عماني
الموصلية الحرارية 0.69 W/m.k Z-direction
درجة حرارة انتقال الزجاج >280°C (4350 مليار ريال عماني) / 180°C (IT180) TMA method
Coefficient of Thermal Expansion 30-40 جزء في المليون/درجة مئوية X/Y direction
Peel Strength >1.05 ن / مم 1 oz copper
Moisture Absorption 0.06% 4350 مليار ريال عماني, 24-hour immersion
Flammability Rating أول 94 V-0 Both materials
Maximum Processing Temperature 250°C Lead-free assembly compatible

طاولة: Comprehensive technical data for RO4350B and IT180 hybrid construction

Frequently Asked Questions

Q: What is the main advantage of using hybrid materials?
أ: Hybrid construction places RO4350B only on high-frequency layers. This reduces material costs while maintaining RF performance. IT180 provides mechanical strength at lower cost .

Q: Can this board support 50 ohm impedance requirements?
أ: نعم. The board is designed for strict 50 ohm impedance control. Dielectric thickness of 0.508 mm and DK 3.48 enable precise trace width calculations .

Q: What is the purpose of HDI blind vias?
أ: 1L~2L blind vias connect the top layer directly to layer 2. This shortens signal paths and improves high-frequency performance. It also enables higher component density .

Q: Is immersion gold suitable for high-frequency applications?
أ: نعم. Immersion gold provides excellent surface flatness. It supports the skin effect at high frequencies. It also offers long shelf life and good solderability .

Q: What is the thermal conductivity value?
أ: The board achieves 0.69 W/m.k thermal conductivity. This helps dissipate heat from power amplifiers and RF components .

Q: How does this compare to full RO4350B construction?
أ: This hybrid approach costs 30-40% less than full RO4350B. It maintains RF performance on critical layers. Mechanical strength is actually improved by IT180’s rigidity .

Ordering Information

UGPCB offers complete support for your hybrid PCB requirements:

  • Quick Turnaround: Prototype quantities in 10 working days

  • Volume Production: Consistent quality for mass production runs

  • Engineering Support: DFM feedback before manufacturing

  • Quality Guarantee: 100% electrical test, impedance verified

How to Order

  1. Send your Gerber files to UGPCB

  2. Specify RO4350B + IT180 hybrid construction

  3. Indicate 6-layer, 1.5 mm thickness, 1 oz copper

  4. Request 50 ohm impedance control and 1L-2L HDI blind vias

  5. Choose immersion gold surface finish

  6. Receive engineering review within 24 ساعات

  7. Approve and begin production

Get Your Quote Today

Ready to start your next high-frequency project with UGPCB?

Our team of RF PCB specialists is ready to assist you. We provide:

  • Free DFM analysis

  • Competitive pricing for prototypes and production

  • Fast turnaround times

  • Expert technical support

[Contact Our Engineering Team]

بريد إلكتروني: sales@ugpcb.com
Website: www.ugpcb.com

UGPCB – Your Trusted Partner for High Frequency Hybrid PCB Solutions

السابق:

التالي:

ترك الرد

ترك رسالة