High-Reliability 8-Layer Heavy Copper PCB | 2.0mm Thick FR-4 TG170

High-Reliability 8-Layer Rigid PCB ภาพรวมผลิตภัณฑ์ & คำนิยาม

In the realm of high-speed, high-density electronic design, PCB หลายชั้น (แผงวงจรพิมพ์) are indispensable. UGPCB 8-layer rigid PCB, built with a substantial 2.0mm board thickness และ 3OZ heavy copper foil, is engineered to withstand demanding electrical and physical environments. It serves not only as the foundation for electrical connectivity but as a critical component ensuring device stability and enhanced product reliability. For applications in industrial controls, power systems, หรืออุปกรณ์อิเล็กทรอนิกส์ในรถยนต์, this high-specification board is the optimal solution for complex, high-performance designs.

Core Specifications

• จำนวนเลเยอร์: 8-Layer Rigid PCB

• Finished Board Thickness: 2.0mm ±10%

• วัสดุฐาน: FR-4, อุณหภูมิการเปลี่ยนแก้ว (ทีจี) ≥ 170°C

• พื้นผิวเสร็จสิ้น: Lead-Free Hot Air Solder Leveling (HASL-LF)

• Copper Weight: 3 ounces per square foot (≈105μm) for both inner and outer layers

• หน้ากากบัดกรี & Silkscreen: Green LPI Solder Mask, White Silkscreen Legend

ข้อควรพิจารณาการออกแบบที่สำคัญ

When designing with this high-specification PCB, engineers must prioritize:

1. การจัดการความร้อน: Leverage the high current-carrying capacity of 3OZ heavy copper to optimize power and ground planes, reducing impedance and heat rise. Use thermal simulation in conjunction with the high heat resistance of FR-4 TG170 material.

2. การควบคุมความต้านทาน & ความสมบูรณ์ของสัญญาณ: The 8-layer stack-up allows effective separation of signal, พลัง, และชั้นดิน. Precise calculation and control of trace impedance (เช่น, 50Ω single-ended, 100Ω differential) is essential to minimize reflection and crosstalk.

3. เกี่ยวกับกลไก & Electrical Reliability: ที่ 2.0mm thick board enhances overall rigidity, suitable for applications with vibration or insertion stress. For high-voltage or high-current nodes, adjust trace width and clearance according to IPC-2221 standards and the 3OZ copper weight to ensure safety margins.

4. DFM (ออกแบบเพื่อการผลิต): Collaborate with UGPCB’s engineering team early to address specific requirements for heavy copper PCB และ thick board PCB processing, such as drilling parameters and plating uniformity, ensuring a high-yield manufacturing process.

มันทำงานอย่างไร & โครงสร้าง

An 8-เลเยอร์ PCB is fabricated by laminating multiple conductive layers into a single unit using precise processes including inner-layer imaging, การเคลือบ, การขุดเจาะ, and plating. Electrical connections between layers are established via plated through-holes (บ่น), จุดอ่อนตาบอด, or buried vias. A typical stack-up example is:

Top Layer (สัญญาณ) — Prepreg — L2 (พื้น) — Core — L3 (สัญญาณ) — Core — L4 (พลัง) — Core — L5 (สัญญาณ) — Prepreg — Bottom Layer (สัญญาณ)

นี้ “sandwich” structure effectively isolates high-speed signals, provides solid reference planes, and ensures efficient power distribution.

ผลงาน & คุณสมบัติที่สำคัญ

1. Superior Electrical Performance: 3OZ heavy copper provides extremely low conductor resistance and excellent current-carrying capacity (over 3x that of standard 1OZ copper), reducing power loss and voltage drop.

2. Exceptional Thermal Reliability: FR-4 TG170 high Tg material withstands higher operating and soldering temperatures. Combined with the thermal conductivity of heavy copper, it significantly improves long-term reliability in high-temperature environments.

3. Enhanced Mechanical Stability: ที่ 2.0mm thick board combined with rigid FR-4 offers superior resistance to bending and vibration, ideal for harsh operating conditions.

4. High Solder Joint Reliability: ที่ HASL-LF surface finish provides a flat, coplanar pad surface with excellent solderability and extended shelf life, compliant with RoHS directives.

5. การเชื่อมต่อระหว่างกันที่มีความหนาแน่นสูง (HDI) Capability: The 8-layer design offers ample routing space for complex circuits, facilitating device miniaturization and functional integration.

Production Process Overview

Engineering Review → Material Cutting (FR-4 TG170) → Inner Layer Imaging & การแกะสลัก (3ออนซ์) → Oxide Treatment & Lamination → Mechanical Drilling & Copper Plating → Outer Layer Patterning & การชุบ (to 3OZ) → Solder Mask Application (Green LPI) & Silkscreen (สีขาว) → Lead-Free HASL Surface Finish → Electrical Testing & การตรวจสอบขั้นสุดท้าย (per IPC standards)

Each stage incorporates stringent quality control checkpoints to ensure every high-reliability multilayer PCB meets exact customer specifications.

แอปพลิเคชันหลัก & ใช้เคส

This PCB is designed for high-power, high-stability applications:

• Industrial Control Systems: PLC, motor drives, and industrial power supplies requiring heavy copper PCBs for high current.

• Renewable Energy & Power Systems: Solar inverters, UPS systems, and EV charging modules relying on high current capacity and thermal endurance.

• อุปกรณ์อิเล็กทรอนิกส์ยานยนต์: On-Board Chargers (OBC), Battery Management Systems (BMS), and DC-DC converters, ที่ไหน high Tg PCBs are essential for under-hood temperatures.

• Telecommunications Infrastructure: Base station power amplifier units and network backup power systems.

• High-End Test & อุปกรณ์วัด: Instruments requiring stable power delivery and low-noise performance.

Product Classification (Per IPC Standards)

1. โดยการนับเลเยอร์: PCB หลายชั้น (>4 ชั้น), specifically an 8-layer circuit board.

2. By Rigidity: PCB แข็ง.

3. By Base Material: FR-4 PCB, subset: TG PCB สูง (Tg ≥ 170°C).

4. By Special Process: Heavy Copper PCB (per IPC-2152), Thick Board PCB.

5. By Application Class: Suitable for คลาสไอพีซี 2 (Dedicated Service Electronic Products) และ ระดับ 3 (High-Reliability Electronic Products) การใช้งาน, รวมทั้ง Industrial Grade PCB, Power Electronics PCB, และ Automotive Grade PCB.