โลโก้ UGPCB
ภาพรวมผลิตภัณฑ์
UGPCB introduces the Robot Motor Control PCB, a high-reliability double-sided แผงวงจรพิมพ์ engineered specifically for robotic motion control systems. This product uses Kingboard KB6160A copper-clad epoxy glass fabric laminate and strictly follows the IPC-4101E/21 specification requirements. The material delivers excellent thermal resistance, ความแข็งแรงเชิงกล, และประสิทธิภาพไฟฟ้า. These qualities provide a solid hardware foundation for robotic motor drive and control applications.
นี้robot motor control circuit board measures 96.83 × 30.6 mm with a 1.6 mm board thickness. It features a double-sided wiring structure (2 ชั้น) that meets the space requirements of compact robotic control systems. The product offers a minimum aperture of 0.27 มม, trace width/spacing of 0.32/0.382 มม, and copper foil thickness of 35/35 μm (1 oz copper on both sides). The surface treatment uses OSP (สารกันบูดที่สามารถบัดกรีได้แบบอินทรีย์) antioxidant finish. The solder mask comes in blue, and the legend appears in white.
Product Definition and Standards Compliance
ที่Robot Motor Control PCB is a specialized printed circuit board for robotic joint drives, servo motor control, motion control cards, and similar applications. This PCB transmits motor drive signals, distributes power, and executes control logic. It functions as a critical component in the robot’s “ระบบประสาท”
This product undergoes manufacturing and design in strict accordance with the following international standards:
- IPC-4101E/21 (Specification for Base Materials for Rigid and Multilayer Printed Boards): The KB6160A laminate meets this specification.
- IPC-6012E (Qualification and Performance Specification for Rigid Printed Boards): This covers qualification and performance requirements for double-sided boards.
- IPC-A-600K (Acceptability of Printed Boards): This serves as the illustrated acceptance standard.
- IPC-4555 (Performance Specification for High Temperature Organic Solderability Preservatives for Printed Boards): This governs the OSP surface finish process.
- อล 94 วี-0 (Flammability Standard): This represents the highest flame retardancy rating.
Data Source: The standard information above comes from IPC (สมาคมเชื่อมต่ออุตสาหกรรมอิเล็กทรอนิกส์) official standard documents and UL (Underwriters Laboratories) safety standards.
การออกแบบไฮไลท์
Material Selection – The Core Advantages of KB6160A
KB6160A is a conventional FR-4 epoxy glass fabric copper-clad laminate from Kingboard Laminates Holdings. Key performance parameters appear below:
| Property | Test Method (IPC-TM-650) | ข้อมูลจำเพาะ | Typical Value |
|---|---|---|---|
| อุณหภูมิการเปลี่ยนแก้ว (ทีจี) | 2.4.25 (DSC) | ≥130℃ | 135℃ |
| ความเครียดจากความร้อน (288℃ Solder Float) | 2.4.13.1 | ≥10 s | ≥180 s |
| ซีทีอี (A1) แกน Z | 2.4.24 (ทีเอ็มเอ) | - | 58 ppm/℃ |
| ซีทีอี (A2) แกน Z | 2.4.24 (ทีเอ็มเอ) | - | 286 ppm/℃ |
| อุณหภูมิการสลายตัวทางความร้อน (TD) | 2.4.24.6 (TGA) | - | 305℃ |
| ความติดไฟได้ (Flame Rating) | อล 94 | วี-0 | วี-0 |
| ความต้านทานพื้นผิว | 2.5.17.1 | ≥1.0×10⁴ MΩ | 1.0×10⁶ MΩ |
| ความต้านทานระดับเสียง | 2.5.17.1 | ≥1.0×10⁶ MΩ·cm | 1.0×10⁸ MΩ·cm |
| ค่าคงที่ไดอิเล็กตริก (@1 MHz) | 2.5.5.2 | ≤5.4 | 4.58 |
| ปัจจัยการกระจาย (@1 MHz) | 2.5.5.2 | ≤0.035 | 0.022 |
| Copper Peel Strength (125℃) | 2.4.8 | ≥0.70 N/mm | 1.70 n/mm |
| ความแข็งแรงของการโค้งงอ (Warp) | 2.4.4 | ≥415 N/mm² | 565 N/mm² |
Data Source: The data above comes from Kingboard Laminates Holdings official product technical documentation and IPC-TM-650 test method standards.
KB6160A laminate offers these core features:
- UVB blocking and AOI compatibility: The material supports UV light blocking and automatic optical inspection (Aoi). This improves PCB production efficiency and accuracy.
- Excellent dimensional stability: Typical warpage values reach only 0.17%/0.35%, well below the IPC standard requirement of ≤1.0%.
- Superior thermal performance: Tg ≥130℃ (typical 135℃) with thermal stress resistance of ≥180 seconds at 288℃ solder float.
- Outstanding mechanical properties: Typical flexural strength reaches 565 N/mm².
Trace Width/Spacing and Aperture Design
This product features a minimum aperture of0.27 มม and trace width/spacing of0.32/0.382 มม. According to IPC-2221, the foundation design standard for all documents in the IPC-2220 series, the conductor current-carrying capacity follows this formula:
ผม = k × ΔT^0.44 × A^0.725
Where I represents current-carrying capacity (อัน), k is the correction factor (0.024 for inner layers, 0.048 สำหรับชั้นนอก), ΔT is the temperature rise (℃), and A is the conductor cross-sectional area (ล้าน²). For outer layer conductors at a 10℃ temperature rise, อัน 0.32 mm trace width (ประมาณ 12.6 MIL) กับ 35 μm (1 ออนซ์) copper thickness delivers approximately1.2 อัน current capacity. This design fully supports signal transmission and moderate current drive requirements for robotic motor control applications.
Board Thickness and Layer Stackup
ที่ 1.6 มม board thickness represents the standard thickness for rigid PCBS. It balances mechanical strength with electrical performance. ที่ สองด้าน (2-ชั้น) wiring structure enables effective power and signal layer partitioning within a limited space. This meets the functional partition principles of robotic motor control circuits, clearly separating motor drive, main controller, sensor interface, and power management modules.
หลักการทำงาน
ที่Robot Motor Control PCB functions as the “ศูนย์ประสาท” within robotic systems. Its operating principle can be understood through several layers:
การส่งสัญญาณ: Copper traces on the PCB form electrical networks that precisely transmit control signals from the main MCU (microcontroller) to motor driver chips such as gate drivers and pre-drivers. ที่ 0.32 mm trace width ensures signal integrity. ที่ 0.27 mm minimum aperture supports high-density component packages including QFN and BGA.
Power Drive: Double-sided 1 ออนซ์ (35 μm) copper provides ample current-carrying capacity for transient high currents required by motor drives. High-power components are placed near board edges to facilitate heat dissipation.
ความเข้ากันได้ของแม่เหล็กไฟฟ้า (EMC): Proper grounding design and routing strategies effectively suppress electromagnetic interference (อีเอ็มไอ) generated during motor commutation. This ensures clean control signals throughout the system.
Product Applications
นี้robot motor control circuit board serves the following applications:
- Industrial robot joint drive control: Servo motor control for multi-axis robotic arms
- Service robot motion control: Chassis drive and wheel speed feedback for delivery robots and guide robots
- Educational robot platforms: Control boards for teaching and laboratory robotics
- UAV flight control systems: Motor speed regulation and control
- Smart home automation: Motor drive control for electric curtains and smart locks
- Office automation equipment: Motor control for printers and copiers
- Communications equipment: Cooling fan motor control for base stations and switches
การจำแนกประเภทผลิตภัณฑ์
This product can be scientifically classified across multiple dimensions according to international printed circuit board standards:
| Classification Dimension | หมวดหมู่ | Governing Standard |
|---|---|---|
| Base Material Type | Rigid FR-4 Printed Board | IPC-4101E/21 |
| Conductive Layer Count | Double-Sided Board (2-ชั้น) | IPC-6012E |
| Via Type | Plated-Through Hole (พท) Double-Sided Board | IPC-6012E |
| Flame Retardancy | อล 94 วี-0 Rated | อล 94 |
| พื้นผิวเสร็จสิ้น | โอป (สารกันบูดที่สามารถบัดกรีได้แบบอินทรีย์) | IPC-4555 |
| Application Domain | Robotics/Industrial Control PCB | - |
Data Source: Classification standards are based on IPC-4101E, IPC-6012E, IPC-4555, and UL 94 international specifications.
วัสดุที่ใช้
Base Material – KB6160A Copper-Clad Epoxy Glass Fabric Laminate
KB6160A belongs to theFR-4 epoxy glass fabric copper-clad laminate family. Its material composition includes:
- Reinforcement: Electronic grade E-glass fabric
- Binder: Flame-retardant epoxy resin
- ฟอยล์ทองแดง: Electro-deposited (เอ็ด) ทองแดง, 35 μm (1 ออนซ์) ความหนา
- Flame Retardant System: อล 94 วี-0 compliant flame retardant additives
Surface Finish – OSP (สารกันบูดที่สามารถบัดกรีได้แบบอินทรีย์)
OSP is a thin organic coating applied to bare copper surfaces. It prevents copper oxidation and preserves solderability. According to IPC-4555, the shelf life of OSP coatings isa minimum of six months.
Advantages of OSP surface finish:
- Cost-effective: More economical than ENIG (ทองคำแช่นิเกิลแบบไม่ใช้ไฟฟ้า) or HASL (การปรับระดับการบัดกรีด้วยอากาศร้อน)
- Environmentally friendly: Fully compatible with lead-free soldering processes
- Good solderability: Suitable for products with short to medium lifecycles or benign environments
หน้ากากประสานและตำนาน
- หน้ากากบัดกรี: Blue ink providing insulation protection and preventing solder bridging
- Legend: White ink for component identification and assembly guidance
Performance Parameters Summary
| พารามิเตอร์ | ข้อมูลจำเพาะ |
|---|---|
| ประเภทลามิเนต | KB6160A (Kingboard FR-4) |
| ความหนาของบอร์ด | 1.6 มม |
| จำนวนเลเยอร์ | 2 เลเยอร์ (Double-Sided) |
| Board Size | 96.83 × 30.6 มม |
| รูรับแสงขั้นต่ำ | 0.27 มม |
| ความกว้างการติดตามขั้นต่ำ | 0.32 มม |
| Minimum Trace Spacing | 0.382 มม |
| Copper Foil Thickness | 35/35 μm (1 oz both sides) |
| พื้นผิวเสร็จสิ้น | OSP Antioxidant |
| สีหน้ากากประสาน | สีฟ้า |
| Legend Color | สีขาว |
| ทีจี (อุณหภูมิการเปลี่ยนแก้ว) | ≥130℃ (Typical 135℃) |
| Flame Rating | อล 94 วี-0 |
| ความเครียดจากความร้อน (288℃) | ≥10 s (Typical ≥180 s) |
คุณสมบัติเชิงโครงสร้าง
- Double-sided routing: Both top and bottom layers carry circuits, effectively increasing routing density
- Plated-through hole (พท) ออกแบบ: Enables electrical interconnection between layers
- OSP surface protection: Copper surface oxidation protection ensures soldering reliability
- Blue solder mask with white legend: Clear visual contrast facilitates assembly and inspection
- 1.6 mm standard board thickness: Balances mechanical strength with standardized manufacturing
กระบวนการผลิต
UGPCB manufactures theRobot Motor Control PCB through this standardized process flow:
- Material cutting: Large KB6160A copper-clad panels are cut to production panel sizes
- การขุดเจาะ: ซีเอ็นซี numerical control drilling achieves the 0.27 mm minimum aperture
- Electroless copper/panel plating: Chemical copper deposition followed by panel electroplating for hole metallization
- Outer layer pattern transfer: Lamination → exposure → development creates the circuit pattern
- Pattern plating: Copper and tin-lead resist are electroplated onto the circuit pattern
- การแกะสลัก: Exposed copper foil is removed to form the final circuits
- Tin stripping: The tin-lead resist is removed
- OSP surface treatment: OSP organic solderability preservative is applied per IPC-4555
- Solder mask printing: Blue solder mask ink is applied, exposed, and developed
- Legend printing: White identification characters are screen-printed
- Profile routing: CNC routing forms the final 96.83 × 30.6 mm dimensions
- Electrical testing: Flying probe or universal testing verifies open/short conditions
- Final inspection: Visual and dimensional inspection per IPC-A-600K
- Packaging and shipping: Vacuum packaging with moisture barrier
สถานการณ์การใช้งาน
Scenario 1: Industrial Robot Servo Drive Control
In six-axis industrial robots, นี้พีซีบี serves as the servo driver control board. It receives motion commands from the host computer. PWM control signals travel through 0.32 mm traces to IGBT or MOSFET driver stages, achieving precise torque and speed control of servo motors.
Scenario 2: Service Robot Chassis Drive
In delivery robots and AGVs (Automated Guided Vehicles), นี้แผงวงจร functions as the core for dual-motor independent drive control. It independently controls left and right drive wheel speeds and steering, enabling straight-line travel and in-place rotation.
Scenario 3: Educational Robot Development Platforms
In university robotics laboratories and maker spaces, นี้robot motor control PCB serves as the core board for robotic control systems. It supports student development and verification of motor drive algorithms including FOC (Field-Oriented Control) and PID speed regulation.
Scenario 4: UAV Motor Speed Control
In quadcopters, this PCB can function as the ESC (Electronic Speed Controller) control board. It converts flight controller commands into motor drive signals, achieving high-speed response control of brushless motors.
Why Choose UGPCB’s Robot Motor Control PCB?
- Full international standards compliance: Products are designed and manufactured per IPC-4101E/21, IPC-6012E, IPC-A-600K, IPC-4555, and UL 94 วี-0
- Premium material assurance: Kingboard KB6160A FR-4 laminate with Tg ≥130℃, อล 94 วี-0 คะแนนเปลวไฟ, and ≥180 seconds thermal stress resistance
- High-precision manufacturing: 0.27 mm minimum aperture and 0.32 mm minimum trace width meet high-density routing requirements
- One-stop service: Full-chain support from PCB design optimization and component sourcing to SMT/DIP assembly and functional testing
- 10+ years of industry experience: Serving over 3,000 enterprise customers globally
UGPCB is a world-leading provider of PCB design, การผลิต, และบริการประกอบ PCBA. ก่อตั้งขึ้นใน 2014, the company is committed to providing high-precision and highly reliable PCB solutions for customers worldwide.
Get a Quote and Samples Today
UGPCB supports yourRobot Motor Control PCB project with:
- ✅ Free DFM (การออกแบบเพื่อการผลิต) reports
- ✅ Rapid prototyping with 24-ชั่วโมง delivery available
- ✅ Volume production with 20%+ above-industry-average yield rates
- ✅ Professional engineering team providing technical support
📧Contact us for a free quote: Visit the UGPCB website to submit your Gerber files and BOM. Receive an industry-leading automated quote.
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Data Source Declaration
All technical data and standard information cited in this article come from the following authoritative sources:
- Kingboard Laminates Holdings Ltd. — KB-6160A product technical documentation (KB Technical Information)
- IPC (สมาคมเชื่อมต่ออุตสาหกรรมอิเล็กทรอนิกส์) — IPC-4101E/21 Specification for Base Materials for Rigid and Multilayer Printed Boards, IPC-6012E Qualification and Performance Specification for Rigid Printed Boards, IPC-A-600K Acceptability of Printed Boards, IPC-4555 Performance Specification for High Temperature Organic Solderability Preservatives (โอป) for Printed Boards, IPC-TM-650 Test Methods Manual, IPC-2221 Generic Standard on Printed Board Design
- อล (Underwriters Laboratories) — UL 94 Standard for Tests for Flammability of Plastic Materials for Parts in Devices and Appliances
- PCBWay Material Database — KB-6160/6160A/6160C technical parameters
- OSHPark Technical Documentation — KB6160A substrate specification sheet
คำเตือน: Typical values above are laboratory test data provided for reference only. Actual product performance may vary depending on manufacturing processes and application environments.
