โลโก้ UGPCB
ภาพรวมผลิตภัณฑ์
เช่น การผลิต PCB costs continue to rise, engineers and procurement professionals are actively seeking cost-effective solutions that do not compromise performance. ที่ double-sided carbon oil circuit board offers a compelling answer to this challenge.
UGPCB presents thisdouble-sided carbon oil circuit board with the following specifications:
| พารามิเตอร์ | ข้อมูลจำเพาะ |
|---|---|
| วัสดุฐาน | FR4 |
| ความหนาของบอร์ด | 1.6มม |
| จำนวนเลเยอร์ | 2 ชั้น (สองด้าน) |
| Board Size | 43.68 × 38.9mm |
| เส้นผ่านศูนย์กลางรูขั้นต่ำ | 0.33มม |
| ร่องรอยความกว้าง / Spacing | 0.32 × 0.36mm |
| Copper Foil Thickness | 35/35μm (1OZ on both sides) |
| พื้นผิวเสร็จสิ้น | Carbon oil process |
| หน้ากากบัดกรี / Legend | Green solder mask / white silkscreen |
This is astandard rigid double-sided PCB. It combines traditional copper traces with acarbon oil surface finish that forms conductive carbon film pads at designated locations. The result is a board that offers both the excellent conductivity of copper traces and the superior wear resistance of carbon film contacts. This makes it an ideal choice for keypad applications across consumer electronics, อุปกรณ์อิเล็กทรอนิกส์ยานยนต์, และอุปกรณ์การแพทย์.
What Is a Double-Sided Carbon Oil Circuit Board?
อัน double-sided carbon oil circuit board is a printed circuit board that uses carbon-based conductive ink (commonly referred to as carbon oil or carbon ink) applied through screen printing onto designated areas of the PCB substrate. After curing, this forms a carbon film conductive pattern.
Carbon oil is a conductive ink composed primarily of conductive carbon powder, thermosetting resin, and various additives. It is precisely printed onto specific locations on the แผงวงจร – typically keypad contact areas – using screen printing technology. After high-temperature curing, the carbon oil forms a carbon film with a defined resistance value.
Compared to traditionalgold-plated keypads, carbon oil keypads offer a clear advantage.Carbon oil keypads are highly wear-resistant and can withstand repeated operations, generally lasting for hundreds of thousands or even millions of switching cycles. Replacing expensive gold keypads with carbon oil keypads has become a major industry trend.
Carbon oil boards are a common surface treatment method for single-sided and double-sided PCBs. Through a series of processes including inspection, การทดสอบ, and burn-in testing, these PCBS achieve reliable long-term operation.
แนวทางการออกแบบ
Designing adouble-sided carbon oil circuit board requires attention to the following key technical aspects:
Carbon Oil Trace Width and Spacing
According to industry PCB carbon oil manufacturing specifications, carbon oil trace width must be greater than 6mil (approximately 0.152mm). Carbon oil films are identified as “GTC” (top layer) หรือ “GBC” (bottom layer) and are output as positive films.
Due to the excellent conductivity of carbon oil, adequate spacing must be maintained between carbon oil features on the finished board to prevent short circuits. Typical minimum clearances are:
The minimum alignment tolerance for carbon oil is±6mil.
Carbon Oil Window and Copper Pattern Spacing
To account for alignment tolerances and prevent oil leakage that could expose copper, the carbon oil pad must be larger than the copper pad by:
The same clearance must be maintained between the carbon oil window and surrounding copper patterns to prevent carbon oil from covering adjacent copper traces and causing short circuits.
Carbon Oil Thickness Control
Carbon oil thickness directly affects sheet resistance and wear resistance. Industry standard specifications are as follows:
- Single-print carbon oil thickness: 0.3–1.0mil, tolerance ±0.3mil
- Double-print carbon oil thickness: 1.0–2.0mil, tolerance ±0.4mil
For carbon oil thickness exceeding 1.0mil, a double-print process is required. The carbon oil film for the second print must be 3mil smaller on each side than the first-print film.
Design Standard References
When designing adouble-sided carbon oil circuit board, the following international standards should be followed:
- ไอพีซี-2221: Generic Standard on Printed Board Design – covers spacing, การกวาดล้าง, and structural design requirements
- ไอพีซี-6012: Qualification and Performance Specification for Rigid Printed Boards – defines performance requirements and product qualification criteria
- IPC-TM-650: Test Methods Manual – provides standardized test procedures for carbon oil PCB performance
หลักการทำงาน
ที่double-sided carbon oil circuit board operates on two fundamental levels:
Conduction Principle
The conductivity of carbon oil is determined by its formulation, which consists of conductive carbon powder, thermosetting resin, and various additives. Conductivity is measured bysheet resistance (หน่วย: Ω/□).
According to Ohm’s Law:
R = ρ × L / S
Where R is resistance, ρ is resistivity, L is conductor length, and S is conductor cross-sectional area. For the carbon film conductive layer, sheet resistance is inversely proportional to film thickness: Rs = ρ / T (where t is carbon film thickness).
Carbon oil boards generally achieve sheet resistance of ≤20Ω/□, offering excellent cost-performance. Some low-resistance carbon oil formulations also incorporate a small amount of silver oil to further enhance conductivity.
Keypad Switching Principle
In keypad applications, ที่double-sided carbon oil circuit board works as follows: when a rubber keypad (or other elastic element) is pressed, the conductive carbon particles on the bottom of the keypad contact thecarbon oil pad บน PCB, completing the circuit. The carbon oil pad serves as the keypad’scontact conductor, replacing traditional gold-plated contacts.
The advantages of carbon oil contacts include:
- High surface hardness andexcellent wear resistance
- Low contact resistance andfast response time
- Chemical inertness, การเสนอขายcorrosion resistance and oxidation resistance
การใช้งาน
Double-sided carbon oil circuit boards are widely used across various industries:
อุปกรณ์อิเล็กทรอนิกส์สำหรับผู้บริโภค
- Remote controls: TV remotes, air conditioner remotes
- Calculators: Keypad panels
- Keyboards: Computer keyboards, membrane keyboards
- Gaming devices and electronic keyboards
อุปกรณ์อิเล็กทรอนิกส์ยานยนต์
- Window switch control boards
- Air conditioning control panels
- Instrument clusters and seat controllers
อุปกรณ์การแพทย์
- Medical equipment operator panels
- Blood glucose test strip electrodes
Industrial and Communications
- Industrial control equipment panels
- อุปกรณ์สื่อสาร
- Smart label RFID
Cost-Effective Alternatives
Carbon oil circuit boards can replace the following traditional processes:
- Copper-plated through-hole processes
- Silver paste via-filling processes
- Copper paste via-filling processes
Environmentally friendly, low-cost carbon paste via-filling is a mainstream industry trend. Microsoft has adopted carbon oil for via-filling on power boards, completely replacing double-layer boards with copper-plated holes.
การจำแนกประเภทผลิตภัณฑ์
Double-sided carbon oil circuit boards can be classified along the following dimensions:
By Conductivity Type
- Low-resistance carbon oil boards: Sheet resistance ≤20Ω/□ – suitable for keypad contacts
- High-resistance carbon oil boards: Suitable for potentiometers and resistor layers
- Carbon oil via-filled boards: Use carbon oil to fill via holes for interlayer connections
โดยวัสดุฐาน
- FR4 carbon oil boards: Glass fiber/epoxy substrate (this product)
- CEM-1 carbon oil boards: Composite epoxy material substrate
- Polyimide carbon oil boards: Flexible substrate
โดยการนับเลเยอร์
- Single-sided carbon oil boards
- Double-sided carbon oil boards (this product)
- Multilayer carbon oil boards
By Surface Finish Combination
- เห็นด้วย + carbon oil
- เลือดออก + carbon oil
- โอป + carbon oil
- Carbon oil + immersion tin (currently not suitable for mass production due to tin surface contamination issues)
วัสดุ
Base Material – FR4
This product uses FR4 as the base material. FR4 is the industry designation for glass fiber-reinforced epoxy resin copper-clad laminate, การเสนอขาย:
- Excellent mechanical strength and dimensional stability
- Superior electrical insulation properties
- Good moisture and heat resistance
- Dielectric constant of approximately 4.2–4.3
FR4 is the most commonly used base material for rigid PCBs and offers good adhesion compatibility with carbon oil.
Conductive Layer – Copper Foil
Both sides use35μm (1ออนซ์) ฟอยล์ทองแดง, ensuring excellent conductivity and current-carrying capacity.
Carbon Oil Material
Carbon oil is acarbon-based conductive ink ประกอบด้วย:
- Conductive carbon powder: 30%–50% content – determines conductivity
- Thermosetting resin: Provides adhesion and curing properties
- Various additives: Regulate flow characteristics and adhesion performance
Carbon oil must exhibitstrong adhesion, peeling resistance, และทนต่อการสึกหรอ.
หน้ากากประสานและตำนาน
- หน้ากากประสาน: Green ink – protects circuits and prevents short circuits
- Legend: White silkscreen – identifies component locations and board numbers
Performance Specifications
ประสิทธิภาพไฟฟ้า
| พารามิเตอร์ | ข้อมูลจำเพาะ | Reference |
|---|---|---|
| Sheet resistance | ≤20Ω/□ | Industry standard |
| Resistance change rate | ≤10% (หลังจาก 1 million cycles) | Industry standard |
สมรรถนะทางกล
Dimensional Accuracy
| พารามิเตอร์ | ข้อมูลจำเพาะ |
|---|---|
| เส้นผ่านศูนย์กลางรูขั้นต่ำ | 0.33มม |
| ความกว้างการติดตามขั้นต่ำ | 0.32มม |
| Minimum trace spacing | 0.36มม |
| ความหนาของบอร์ด | 1.6มม |
Environmental Reliability
ต่อIPC-TM-650 standard requirements:
- Damp heat test (IPC-TM-650 2.6.3.7): 1000 hours at 40°C / 90% RH – carbon oil sheet resistance change ≤20%
- Temperature cycling test (IPC-TM-650 2.6.7): 100 cycles from -40°C to 85°C – no carbon oil cracking, on-resistance fluctuation ≤15%
- Abrasion resistance test (IPC-TM-650 2.5.9): After 1000 cycles – abrasion coefficient ≤5mg
Product Structure
The typical structure of adouble-sided carbon oil circuit board (top to bottom):
- Legend layer (สีขาว): Component reference designators
- Solder mask layer (สีเขียว): Circuit protection and short-circuit prevention
- Carbon oil layer: Conductive carbon film at designated keypad locations
- Top copper traces (35μm): Conductive circuitry
- FR4 substrate (1.6มม): Insulating support
- Bottom copper traces (35μm): Conductive circuitry
- Solder mask layer (สีเขียว): Bottom layer circuit protection
- Legend layer (สีขาว): Bottom layer identifiers
The carbon oil layer is applied only to designated keypad contact areas or conductive zones, not across the entire board.
คุณสมบัติที่สำคัญ
Significant Cost Advantage
The carbon oil process eliminates certain copper plating and etching steps, reducing material costs by 15%–25%. Compared to hard gold plating, carbon ink costs are 40%–60% lower.
Long Wear Life
Carbon oil keypads offer exceptional wear resistance, lasting over 1 million switching cycles with a resistance change rate of ≤10%.
Simple, Efficient Process
Carbon oil application usesscreen printing rather than lengthy electroplating processes. Production lead times can beshortened by over 30%.
Excellent Environmental Resistance
Carbon oil ischemically inert, offering better acid and alkali resistance than copper. It performs more reliably in humid or dusty environments. Carbon film surface hardness reaches3ชม (pencil hardness test), outperforming unprotected copper surfaces (1–2H).
Flexible Design Options
Carbon oil can be printed directly to form resistors, keypads, and other functional modules, reducing solder joint counts by 30%–50%.
กระบวนการผลิต
The typical manufacturing process for adouble-sided carbon oil circuit board:
- Material cutting: Cut FR4 copper-clad laminate to working dimensions
- การขุดเจาะ: Drill via holes and mounting holes (minimum diameter 0.33mm)
- Surface cleaning: Chemical cleaning to remove oxides, oils, and contaminants
- Electroless copper / การชุบด้วยไฟฟ้า: Plating via holes for interlayer connections
- Pattern transfer: Exposure and development to form circuit patterns
- การแกะสลัก: Remove copper foil from non-circuit areas
- Strip: Remove dry film resist
- Solder mask printing: Apply green solder mask ink
- Solder mask curing: High-temperature curing of solder mask
- Surface finish – carbon oil printing:
- Screen print carbon oil at designated locations (single or double print)
- Pre-bake (80°C × 30 นาที)
- Main cure (150°C × 30–60 minutes)
- Legend printing: Print white silkscreen identifiers
- Profiling: Router routing, V-cut, ฯลฯ.
- Electrical testing: Continuity testing, insulation testing
- Final inspection and packaging
For PCBs withเห็นด้วย + carbon oil combination finish, carbon oil printing is typically performed after ENIG, with blue tape applied to protect carbon oil areas.
สถานการณ์การใช้งาน
Remote Controls and Appliance Control Panels
Carbon oil contacts offerlong press life and low contact resistance for fast response. Typical applications include TV remotes, air conditioner remotes, and washing machine control panels.
Automotive Electronic Control Modules
Carbon oil circuits inside vehicle door panels offerstrong corrosion resistance, performing reliably in complex automotive environments and solving the oxidation and breakage issues common with traditional solutions.
Medical Device Operator Panels
Carbon oil-printed touch sensing areas maintain stable operation in oily, humid environments. Carbon oil materials also offer excellentความเข้ากันได้ทางชีวภาพ.
Industrial Keyboards and POS Systems
In POS terminals and industrial keyboards, circuits combining carbon oil with FR4 substrates adapt to temperature variations and deliver stable, reliable performance.
Why Choose UGPCB for Your Double-Sided Carbon Oil Circuit Board?
✅ International Standard Compliance
Product design and manufacturing strictly followไอพีซี-2221 (มาตรฐานทั่วไปเกี่ยวกับการออกแบบแผ่นพิมพ์), ไอพีซี-6012 (Rigid Board Performance Specification), และIPC-TM-650 (คู่มือวิธีทดสอบ).
✅ Precision Manufacturing Capabilities
- Minimum hole diameter 0.33mm – supports high-density designs
- ความกว้าง/ระยะห่างการติดตามขั้นต่ำ 0.32 × 0.36mm – industry-leading precision
- Carbon oil sheet resistance ≤20Ω/□ – excellent conductivity
✅ One-Stop Service
UGPCB provides end-to-end services from การออกแบบ PCB and manufacturing to แอสเซมบลี PCBA.
✅ High Reliability Guarantee
Carbon oil contacts offer wear life≥1 million cycles with resistance change rate ≤10%, ensuring long-term stable operation.
Request a Quote Today
ที่double-sided carbon oil circuit board คือhighly cost-effective solution for keypad applications in consumer electronics, อุปกรณ์อิเล็กทรอนิกส์ยานยนต์, และอุปกรณ์การแพทย์.
ไม่ว่าคุณจะต้องการ PCB Prototyping, volume production, หรือ บริการ PCBA แบบครบวงจร, UGPCB delivers professional technical support and competitive pricing.
📧Contact us today for a free technical consultation and custom quote!
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Data Source Declaration
The technical data and standards cited in this article are derived from the following authoritative sources:
- IPC (สมาคมเชื่อมต่ออุตสาหกรรมอิเล็กทรอนิกส์) Standards:
- IPC-2221 – Generic Standard on Printed Board Design
- IPC-6012 – Qualification and Performance Specification for Rigid Printed Boards
- IPC-TM-650 – Test Methods Manual
- Industry Standard Technical Specifications:
- PCB carbon oil manufacturing requirements (carbon oil trace width ≥6mil, film naming conventions, ฯลฯ)
- Carbon oil screen printing thickness control specifications (single print: 0.3–1.0mil; double print: 1.0–2.0mil)
- Industry Technical Literature:
- Carbon oil PCB manufacturing specifications – three key dimensions
- Carbon oil process PCB technical analysis
- Carbon oil PCB vs. standard PCB comparison
