Industrial Controller PCB | 4-Layer EM-82 Design | Immersion Gold Surface

Introduction to the Industrial Controller PCB

The Industrial Controller PCB is a robust and reliable circuit imprimé designed specifically for industrial control systems. It ensures stable and efficient operation in demanding environments, making it essential for various industrial applications.

What is an Industrial Controller PCB?

An Industrial Controller PCB, ou carte de circuit imprimé, is a specialized electronic board used in industrial control systems. It houses various components and provides the necessary interconnections to ensure the proper functioning of industrial machinery and processes.

Exigences de conception

The design requirements for an Industrial Controller PCB are critical to ensure its reliability and performance:

• Matériel: EM-82, chosen for its durability and excellent electrical properties.
• Nombre de couches: 4 layers to accommodate complex circuit designs.
• Couleur: Black/White for easy identification and aesthetic appeal.
• Épaisseur finie: 1.6mm to provide structural integrity without being overly bulky.
• Épaisseur du cuivre: 1OZ to ensure adequate conductivity.
• Traitement de surface: Immersion de l'or pour améliorer la soudabilité et la résistance à la corrosion.
• Minimum Trace and Space: Both 6mil (0.15mm) to support fine circuit patterns.
• Caractéristiques: Hole copper is larger than 25um for better electrical connectivity.

Comment ça marche?

The Industrial Controller PCB works by providing a platform for various electronic components to be interconnected through conductive pathways. Ces voies, ou traces, sont en cuivre et sont gravés sur la planche. Le traitement de surface d'or à l'immersion garantit que ces traces restent conductrices et résistantes aux facteurs environnementaux.

Applications

The primary application of the Industrial Controller PCB is in industrial control systems where it manages and regulates the operations of machinery and processes. Cela comprend:

• Automated manufacturing systems
• Industrial robotics
• Process control systems
• Machine tool controllers

Classification

En fonction de ses fonctionnalités et applications, the Industrial Controller PCB can be classified as a high-reliability PCB designed for industrial use. This classification highlights its capability to withstand harsh industrial environments.

Composition des matériaux

The core matériel used in the Industrial Controller PCB is EM-82, un matériau stratifié haute performance connu pour son excellent mécanique, thermique, et propriétés électriques. This material ensures that the PCB can withstand the demands of industrial applications.

Caractéristiques de performance

The performance characteristics of the Industrial Controller PCB include:

• Haute fiabilité
• Excellente intégrité du signal
• Gestion thermique supérieure
• Résistance mécanique robuste
• Stabilité à long terme

Détails structurels

The structural details of the Industrial Controller PCB are as follows:

• Nombre de couches: 4 couches
• Épaisseur finie: 1.6mm
• Épaisseur du cuivre: 1once
• Largeur de trace minimale: 6mil (0.15mm)
• Minimum Space Between Traces: 6mil (0.15mm)
• Traitement de surface: Immersion Or
• Hole Copper Thickness: Larger than 25um

Caractéristiques et avantages

The key features and benefits of the Industrial Controller PCB include:

• Interconnectivité à haute densité
• Excellente intégrité du signal
• Construction mécanique robuste
• Performance fiable à long terme
• Options de couleurs esthétiques (Noir / blanc)

Processus de production

The production process of the Industrial Controller PCB involves several steps, y compris:

1. Sélection des matériaux: Choosing high-quality EM-82 material.
2. Empilement de calques: Arrangeant le 4 couches avec précision.
3. Gravure: Supprimer l'excès de cuivre pour former les modèles de trace souhaités.
4. Placage: Appliquer un traitement de surface en or d'immersion.
5. Assemblée: Incorporer les PTH et les vias pour les interconnexions de couche.
6. Essai: Assurer que le PCB répond à toutes les spécifications de performance.

Cas d'utilisation

The Industrial Controller PCB is used in various scenarios, tel que:

• Automated manufacturing lines
• Industrial robot control systems
• Process control equipment
• Machine tool automation

En résumé, the Industrial Controller PCB is a sophisticated and reliable component designed to meet the demanding requirements of industrial control systems. Its high-density design, excellent performance characteristics, and robust construction make it an essential part of any advanced industrial setup.